Tetra Reliability Specialist (Overnight Shift)

Eau Claire, WI, USA|

Job Overview

Work Schedule

Night Shifts

Benefits

Health Insurance

Dental Insurance

Paid Time Off

401(k) Plan

Employee wellness programs

Professional development opportunities

inclusive work environment

Job Description

Nestle Health Science is a global leader in the health and nutrition sector, dedicated to merging nutrition, science, and wellness to empower healthier lives. As part of Nestle, a company with a rich heritage and innovative spirit, Nestle Health Science focuses on providing a broad product portfolio that includes renowned brands such as Garden of Life, Nature's Bounty, Vital Proteins, Orgain, Nuun, BOOST, Carnation Breakfast Essentials, Peptamen, and Compleat Organic Blends amongst others. Leveraging extensive pharmaceutical expertise, the company offers innovative medicines aimed at preventing, managing, and treating gastrointestinal and metabolic-related diseases. Nestle Health Science fosters a collaborative, entrepreneurial culture where diverse perspectives and bold ideas are valued to push the boundaries of health and nutrition. The company encourages professional growth, robust career development, and provides a supportive environment that prioritizes the physical, emotional, and financial well-being of its employees.

The role of Reliability Specialist within Nestle Health Science is a pivotal position focused on building and sustaining a best-in-class maintenance culture specifically within the Aseptic Filling and Secondary Packaging operations. This position partners closely with both Operations and Maintenance teams to minimize recurring equipment issues, improve asset reliability, and promote the disciplined use of preventive and predictive maintenance best practices. As the subject matter expert for the aseptic platform, the Reliability Specialist is entrusted with providing technical leadership, coaching, and problem-solving expertise while upholding Nestle’s Ways of Standard Manufacturing (NWSM) maintenance standards. The specialist exercises independent judgment and provides indirect leadership daily, driving continuous improvement initiatives across people, processes, and equipment reliability. The role operates on the 3rd shift, Monday through Friday from 11:00 PM to 7:00 AM, with schedule flexibility to support training sessions, TPM/TPMS events, and continuous improvement initiatives. This opportunity is ideal for motivated professionals who are passionate about optimizing manufacturing systems and advancing their technical leadership in aseptic processing environments, with a direct impact on health and nutrition product quality and operational efficiency.

Job Requirements

Associate degree plus 3-5 years of maintenance experience in aseptic or food manufacturing or 7+ years of maintenance experience in aseptic or food manufacturing
Bachelor’s degree in engineering or related field with 2-3 years of experience working with aseptic fillers and cappers preferred
Exposure to TPM, preventive maintenance planning, and maintenance execution
Experience coordinating maintenance activities while considering safety, food safety, and operational constraints
Experience with TPM or continuous improvement methodologies
5+ years of manufacturing or technical leadership experience preferred
5+ years of manufacturing leadership experience preferred

Job Qualifications

Associate degree plus 3-5 years of maintenance experience in aseptic or food manufacturing or 7+ years of maintenance experience in aseptic or food manufacturing
Bachelor’s degree in engineering or related field with 2-3 years of experience working with aseptic fillers and cappers (preferred)
Exposure to TPM, preventive maintenance planning, and maintenance execution
Experience coordinating maintenance activities with regard to safety, food safety, and operational constraints
Experience with TPM or continuous improvement methodologies (e.g., 7 KSR plus digital tools)
5+ years of manufacturing or technical leadership experience preferred
5+ years of manufacturing leadership experience preferred
Strong problem-solving skills including root cause analysis
Ability to analyze data and make sound technical recommendations
Ownership mindset with proactive cooperation and accountability
Strong computer skills including proficiency in Microsoft Excel, Word, and PowerPoint
SAP experience preferred
Reliable, motivated, and committed to continuous improvement
Detail-oriented with accurate documentation practices
Strong team player with positive communication and engagement
Demonstrated ability to support and strengthen a positive Nestlé culture and values

Job Duties

Own and continuously optimize the Tetra Pak Planned Maintenance System (TPMS) for aseptic filling equipment in collaboration with vendors, engineers, and technical experts
Research, evaluate, and recommend preventive maintenance improvements, parts optimization, and maintenance window efficiency to enhance asset reliability
Coach and train TPMS mechanics to ensure all PM activities align with Nestlé and Tetra Pak standards and best practices
Operate autonomously as the Tetra Pak Reliability Specialist, leading reliability routines and adhering to Nestlé Ways of Standard Manufacturing maintenance standards
Lead and support structured problem-solving efforts to improve equipment efficiency and reduce chronic losses
Act as system owner and coach for maintenance teams using methodologies such as DMAIC, Go-See-Think-Do, Breakdown Analysis, and loss analysis tools
Support improvement initiatives related to Steri Tanks and other critical aseptic assets
Align, coordinate, and ensure flawless execution of all TPMS events for installed factory assets
Ensure parts are properly kitted, staged, and available prior to scheduled events
Drive on-time completion of TPMS activities strictly following MI 22.503 Annex 3 – Maintenance Models for Tetra Pak Carton Aseptic Lines
Provide hands-on technical expertise and coaching for aseptic filling and secondary packaging equipment
Guide proper utilization and governance of AMM, DMO, and PLMS systems
Support required evaluations during the Pre-Check phase of TPMS events
Prepare and deliver clear performance and reliability communications to Nestlé and Tetra Pak leadership
Use real-time coaching to actively build maintenance and TPMS team capability
Become qualified as a Management of Change (MOC) Project Manager
Lead improvement projects identified by the Line Council (LC), coordinating cross-functional resources and applying structured problem solving
Partner with Tetra Pak Engineering and on-site Field Engineers to ensure factory upgrades meet defined Tetra Pak standards for the Eau Claire facility
Support and assess factory maintenance improvement initiatives targeting unplanned and planned downtime reduction
Apply the SDCA (Standardize, Do, Check, Act) methodology to address top operational losses
Serve as an active contributor to Nestlé’s continuous improvement culture
Follow all factory safety and environmental objectives and plant rules
Promptly report incidents, near misses, and unsafe conditions
Maintain compliance with applicable regulations and Nestlé Safety & Environmental Management Systems
Actively reduce environmental impact through energy conservation, waste reduction, and proper recycling practices
Adhere to all Nestlé food safety and quality standards and goals
Follow Nestlé Good Manufacturing Practices (GMPs) and report quality or food safety concerns immediately
Maintain compliance with the Nestlé Quality Management System (QMS)
Understand and apply food safety and quality requirements outlined in SOPs, OJTs, and QMS documentation