Maintenance Manager

Macon, GA, USA|

Job Overview

Employment Type

Full-time

Benefits

Medical insurance

Dental Insurance

Vision Insurance

wellness programs

Tuition Reimbursement

Paid Time Off

Employee training and development

Job Description

Novolex is a renowned leader in manufacturing food, beverage, and specialty packaging, catering to multiple industries including foodservice, restaurant delivery and carryout, food processing, grocery, retail, and industrial sectors. With a rich legacy stretching over numerous decades, Novolex specializes in sourcing and manufacturing across a broad spectrum of substrates such as resin, paper, molded fiber, aluminum, and more. The company boasts an impressive catalog of 120 product categories, 250 brands, and more than 39,000 SKUs, offering both stock and customized solutions to meet diverse customer needs. Novolex operates with a strong commitment to sustainability, focusing on three pillars: products, operations, and people, with company-wide initiatives designed to drive sustainable growth and environmental stewardship.

Novolex is currently seeking a Maintenance Manager to oversee the day-to-day availability and reliability of facility equipment while managing a team of personnel and contractors. This role is pivotal in minimizing both scheduled and unscheduled downtimes by driving a proactive, data-driven maintenance philosophy aimed at reducing costs over time. The Maintenance Manager’s responsibilities include leading predictive maintenance efforts, driving continuous improvement initiatives using tools like CMMS, PDCA, and PBS, and ensuring operational systems such as plant power, compressed air, and fire protection remain uninterrupted. This management position not only focuses on maintaining high standards of equipment reliability but also emphasizes safety, operational excellence, and cost control in a manufacturing environment. The ideal candidate brings at least ten years of industrial maintenance experience, including five years of leadership, and a proven track record in implementing continuous improvement methodologies. Novolex values effective communication, strategic planning, problem-solving, and strong leadership abilities in this role. The company offers comprehensive benefits including medical, dental, and vision insurance, wellness programs, and opportunities for professional development through their MyLearning platform and tuition reimbursement programs. This position reflects Novolex’s dedication to operational excellence and sustainable business practices within a dynamic manufacturing setting formerly known as Pactiv Evergreen.

Job Requirements

High school diploma or GED
Technical certification or associate/BA in related field preferred
At least ten years of industrial maintenance experience
Minimum five years of maintenance leadership experience
Experience with 6S, A3, and continuous improvement tools
Experience with computerized maintenance management systems including Maintenance Connection and SAP
Strong interpersonal and leadership skills
Effective communication skills
Ability to stand and kneel frequently
Able to lift up to 50 pounds on a regular basis
Must have personal tools up to one inch
Ability to work in manufacturing environment with exposure to noise, dust, temperature variations, and moving equipment
Available on an on-call basis
Demonstrated compliance with company policies and procedures
Strong problem-solving and troubleshooting skills
Proficient computer knowledge
Ability to manage multiple tasks and prioritize work
Detail oriented and organized.

Job Qualifications

High school diploma or GED
Technical certification, associates, or BA in a related field preferred
At least ten years of industrial maintenance experience
Minimum five years of leadership experience in maintenance
Strong interpersonal and effective leadership skills
Proficient computer knowledge and experience with CMMS such as Maintenance Connection and SAP
Demonstrated skills in strategic planning, problem-solving, troubleshooting, and decision making
Experience with continuous improvement tools including 6S, A3, PDCA, and other methodologies
Effective written and verbal communication skills
Ability to manage multiple tasks, prioritize work, and demonstrate attention to detail
Initiative in addressing and resolving repair issues.

Job Duties

Drive a planned and predictive, failure elimination, data-based organization to maximize line performance
Provide expertise, maintenance and repair of mechanical, electrical and electronic components
Respond to problems in a timely manner using the Process Interruption Rapid Response Process and keep plant management informed of special occurrences
Assure credibility of maintenance functions by meeting committed downtimes, turning over equipment properly, providing necessary information, and fostering a data-driven organization using a CMMS
Oversee Pre-PMs and Kitting/Staging activities to ensure effective and efficient planned maintenance downtimes
Promote precision maintenance, PM optimization, and growth of PdM by using condition monitoring techniques like vibration, infrared, ultrasound, motor circuit evaluation, and oil sampling
Conduct routine audits of maintenance execution to review EHS, PMS, and GMP adherence, completeness, work order accuracy, time allotment, and promote 5S housekeeping
Utilize problem solving techniques including PDCA to find root causes, implement preventive actions, and improve operations
Direct operation and maintenance of facility systems to provide uninterrupted plant services and support energy conservation initiatives
Manage maintenance budget by adhering to monthly forecast, reducing spends compared to previous year, and explaining variances
Drive a zero EHS incident culture, participate in incident investigations, correct unsafe conditions immediately, and use incidents as teaching moments
Attend Tier meetings and utilize the Pactiv Business System for continuous improvement
Own spare parts inventory by adjusting min/max levels, maintaining items, and reducing inventory when possible
Oversee and support design, process changes, installations, troubleshooting, repairs, and data provision to improve maintenance and reliability
Interpret drawings, diagrams, schematics, PLC ladder diagrams, and understand hydraulics, pneumatics, electricity, electronics, and electromechanical concepts
Maintain excellent housekeeping standards for safety
Maintain effective communication with operators and plant supervision
Report safety issues or hazards immediately
Maintain excellent safety and attendance records
Perform other assigned duties.